The fuel cell system assembly line is specifically designed for assembling components of hydrogen fuel cell engines, integrating intelligent and automated assembly processes. The entire line utilizes AGVs for automated engine transfer and employs RFID technology for automatic material identification and distribution. It covers critical processes including end plate subassembly, piping subassembly, air compressor assembly, circulation pump assembly, piping system wiring harness assembly, accessory assembly, air tightness testing, and electrical testing, ensuring precise assembly of all engine system components.
PRODUCT DESCRIPTION
The production line features ergonomically designed standardized workstations, integrating modules such as stack assembly fixtures, sub-assembly stations, airtightness testing, and electrical performance testing. The entire line is managed through an MES system, supporting online SOP boards, real-time data collection and storage, data analysis, and full-process traceability to enable digital and intelligent manufacturing.
The AGV intelligent logistics system employs laser navigation technology, featuring automated material handling, intelligent storage, and integrated modules for inbound/outbound management and inventory control to enhance logistics efficiency. The production-level MES system automatically collects line data, enabling digital traceability and visual management.
The AI-powered tightening system incorporates intelligent error prevention, supporting torque parameter configuration and automatic data upload. The proprietary operating system enables intelligent task distribution across multiple workstations. The suspended layout of tools—including lighting systems, hoist rails, and tightening guns—balances load requirements with ergonomic design.
The entire line achieves a production capacity of 4–6 units per hour, integrating multiple inspection functions such as airtightness testing, controlled power-on IO testing, and insulation testing. The robotic loading/unloading system is equipped with a high-resolution CCD camera, enabling high-precision product positioning to ensure assembly quality and efficiency.
CUSTOMIZED PRODUCTS
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