Shuntian Fuel Cell Stack Assembly Line is specifically designed for the assembly of graphite plate and metal plate stacks. It adopts a modular and flexible design concept, offering high compatibility to accommodate the manufacturing needs of stacks in various sizes.
The production line achieves a fully automated and intelligent operation from housing feeding to finished product offline, effectively meeting the demands of large-scale production.
PRODUCT DESCRIPTION
Core Layout and Scale
1. Floor Area: 29 meters in length and 6 meters in width, featuring a compact layout for high space utilization.
2. Automation Level: Core processes (feeding, stacking, pressing, testing) are performed by robots and dedicated machines, with manual assistance at key stations to balance efficiency and precision.
3. Core Equipment: Includes feeding robots, stacking robots, flipping feeding robots, servo presses, and air tightness testers, all supplied by Shuntian Equipment.
Process Flow and Station Descriptions
1. Housing Feeding & Feeding Robot: Automates the feeding of the stack housing. The feeding robot precisely grasps and positions it, establishing the foundation for subsequent processes.
2. Stacking Feeding System & Stacking Robot: Automates the stacking and precise alignment of core components like membrane electrode assemblies (MEAs) and bipolar plates. Components are transported to the next station via a high-speed conveyor to ensure stacking accuracy and consistency.
3. Manual Feeding Cart & Flipping Feeding Robot: Allows for manual feeding of special components or supplementary materials, which are then automatically flipped and fed by the flipping feeding robot, catering to flexible production needs.
4. Tightening Robot: Applies precise torque control for automatic tightening of stack fasteners, ensuring the structural integrity and sealing reliability of the stack.
5. Servo Press: Utilizes servo control technology for precise pressing of the stack, ensuring optimal component fit and uniform pressure distribution—a critical factor for stack performance.
6. Air Tightness Test: Conducts leak tests on the pressed stack to identify potential leak risks, guaranteeing the safety and stability of the stack under actual operating conditions.
7. Offline/Rework Station & Assisted Lifting Device: Qualified products are automatically sent offline, while unqualified ones enter the rework station. The assisted lifting device ensures the safe transfer of heavy stacks, reducing manual labor intensity.
Key Technologies and Advantages
●High Precision: Core processes are executed by robots and servo-driven machines, achieving positioning accuracy of up to ±0.02mm, meeting the stringent requirements of fuel cell stacks.
●High Flexibility: Adaptable for switching production between different stack specifications. Product models can be changed quickly through simple program adjustments.
●High Intelligence: Equipped with a digital display system for real-time monitoring of production data, equipment status, and process parameters, supporting production traceability and quality control.
●High Safety: Features safety fences and protective devices to ensure safe human-machine collaboration and guarantee a secure production process.
Project Parameters
CUSTOMIZED PRODUCTS
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