Hot and Cold Press Production Line

Core Applications and Solutions

●Fuel Cell Core Components: Delivers unparalleled flatness and bonding precision for catalyst coating and activation of CCM/MEA membrane electrodes, pore structure shaping of DGR gas diffusion layers, and encapsulation of CCS (five-in-one/seven-in-one) aerogels.

●Flow Battery Bipolar Plates: Enables precise hot-press curing and rapid cold-setting of graphite and composite plates, ensuring exceptional gas tightness and conductivity.

●Automotive Smart Films: Delivers bubble-free, wrinkle-free high-quality forming for interior smart surfaces, stealth car wraps, and sensor encapsulation.

●Advanced Composites: Precisely controls curing cycles for thermoset/thermoplastic composites (e.g., CFRP, GFRP), enhancing component strength and durability.

Core Technical Modules

Advantages

1. Servo Energy-Saving System
● Utilizes a high-performance servo motor combined with a precision oil pump, automatically adjusting flow and pressure based on actual load demands.
● Achieves 40%-60% energy savings compared to traditional fixed-displacement pump systems, with lower oil temperatures and extended hydraulic component lifespan.
● Low-noise operation (<70dB), improving the working environment.

2. Dual-Mode Heating & Cooling Temperature Control System
● Features independent heating and cooling circuit designs for rapid temperature increase and decrease cycles.
● Heating options include electric, oil, or steam heating, with a maximum operating temperature up to 350°C.
● The cooling system employs plate heat exchangers with controllable cooling rates, significantly shortening molding cycles.
● Dual-channel intelligent PID temperature control modules ensure temperature control accuracy of ±1.5°C.

3. High-Rigidity Precision Frame
● Utilizes a robust frame-type or four-column high-strength structure, optimized through finite element analysis.
● Achieves slide parallelism ≤0.05mm and repeat positioning accuracy ≤0.03mm.
● Features wear-resistant copper-based guide rails for guidance, offering strong resistance to eccentric loads, suitable for pressing asymmetric products.

4. Intelligent Control System
● Equipped with a 15-inch touchscreen HMI for fully digitalized setting and storage of process parameters.
● Supports multi-stage programming of pressure, speed, position, and temperature curves.
● Provides real-time monitoring of equipment operating status, with fault self-diagnosis and alarm functions.
● Optional MES interface available, supporting production data traceability and remote maintenance.

Project Parameters