This servo-driven hot and cold press forming machine is specifically designed for applications such as CCM membrane electrodes, MEA membrane electrodes, DGR gas diffusion layers, CCS aerogels, automotive films, flow battery bipolar plates, and composite materials, supporting integrated hot pressing and cold setting processes.
PRODUCT DESCRIPTION
A 100T Servo-Driven Hot and Cold Press Forming Machine is an advanced industrial press equipped with a 100-ton pressing capacity and a servo-electric drive system, capable of performing both hot forming and cold forming processes on various materials. The machine combines precise pressure control, programmable motion profiles, and temperature-regulated platens to manufacture high-quality components with excellent dimensional accuracy and repeatability.
Unlike conventional hydraulic presses, servo-driven systems provide more accurate force control, higher energy efficiency, lower maintenance requirements, and greater process flexibility.
The machine uses a servo motor to control the movement of the press ram. Depending on the manufacturing process, the material can be processed under heated or ambient conditions.
In hot forming applications, heated platens raise the material temperature before compression.
The process typically involves:
Material loading
Heating to the required temperature
Servo-controlled pressing
Pressure holding
Cooling
Product removal
Hot forming is commonly used for:
Composite materials
Carbon fiber products
Thermoplastic sheets
Battery insulation boards
Laminated structures
In cold pressing applications, the material is compressed at room temperature without additional heating.
Cold pressing is suitable for:
Powder compaction
Metal stamping
Material calibration
Assembly operations
Structural component forming
100T Servo Thermal-Cold Press Forming Machine: Advantages & Features
● High-Precision Servo Control: Delivers stable pressure output and fast response, significantly improving efficiency, yield rate, and product quality.
● Dual Control Modes: Supports switching between constant pressure/constant position modes. Constant pressure mode utilizes torque sensors for real-time closed-loop feedback, combined with slow multi-stage pressure application and multi-stage heating, maintaining overall temperature deviation stably within ±1°C.
● Flexible Process Configuration: Enables free programming and real-time adjustment of segment count, values, and execution sequence for multi-stage pressure and multi-stage stroke—perfectly adapting to production scenarios with frequent process changes.
● Intelligent Closed-Loop Molding: Integrates multiple auxiliary functions such as rapid vacuum to achieve multi-dimensional force-displacement-temperature coordinated control and dynamic compensation, ensuring highly consistent pressing processes and exceptional repeat accuracy. This represents an Industry 4.0-grade intelligent molding solution designed for flexible manufacturing.
Safety Protection System
● Equipped with infrared light curtain protection, automatically stopping the machine when operators enter hazardous areas
● Dual protection via hydraulic safety lock + mechanical safety support bar
● Multiple alarm and shutdown functions for overpressure, overtemperature, abnormal oil level, etc.
● Compliant with CE safety certification standards
Project Parameters
| Item | TSPA-30T | TSPA-50T | TSPA-100T | TSPA-150T | TSPA-200T | TSPA-300T | TSPA-500T | TSPA-1000T |
| Mold closing force (kN) | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 5000 | 10000 |
| Hot Plate Spacing (mm) | 300 | 300 | 300 | 300 | 400 | 400 | 400 | 500 |
| Master Cylinder Stroke (mm) | 300 | 300 | 300 | 300 | 400 | 400 | 400 | 500 |
| Hot Plate Area (mm) | 300*300 500*500 | 300*300 500*500 | 400*400 500*500 | 400*400 500*500 | 500*500 600*600 | 600*600 700*700 | 800*800 900*900 | 1000*1000 1200*1200 |
| Hot Plate Tem (°C) | 100–500 | 100–500 | 100–500 | 100–500 | 100–500 | 100–500 | 100–500 | 100–500 |
| Parallelism (mm) | 0.03 | 0.03 | 0.03 | 0.04 | 0.04 | 0.04 | 0.04 | 0.05 |
| Flatness (mm) | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 |
| Cold press tonnage (kN) | 1–10 | 1–10 | 1–10 | 1–10 | 1–10 | 1–10 | 1–10 | 1–10 |
| <240 | <240 | <340 | <340 | <440 | <540 | <740 | <940 |
| <450 | <450 | <450 | <450 | <550 | <650 | <850 | <1050 |
A 100T Servo-Driven Hot and Cold Press Forming Machine offers manufacturers:
Dual-purpose hot and cold forming capability
High precision and repeatability
Lower energy consumption
Reduced maintenance costs
Improved product quality
Flexible production processes
Industry 4.0 integration potential
These advantages make it an ideal solution for modern manufacturing environments requiring both versatility and efficiency.
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