This vacuum molding press is a high-precision hot-pressing system designed specifically for advanced material development. It enables multi-stage precision pressing at high, medium, and low temperatures within a fully sealed, vacuum-capable chamber.
Equipped with advanced temperature and pressure control technologies, the system processes materials in an oxygen‑free, low‑impurity environment, significantly enhancing material density, minimizing internal defects, and meeting the exacting requirements of high‑performance material molding.
PRODUCT DESCRIPTION
The 100T Vacuum Molding Machine is an advanced thermal compression molding system designed for manufacturing high-quality composite components, laminated products, thermoplastic parts, and functional material assemblies. By combining 100 tons of molding force with a controlled vacuum environment, the machine effectively eliminates trapped air, reduces porosity, and improves product consistency, making it ideal for applications requiring superior bonding strength and structural integrity.
Widely used in the aerospace, automotive, new energy, electronics, medical, and advanced materials industries, the 100T Vacuum Molding Machine provides precise pressure control, stable temperature management, and reliable production performance.
A 100T Vacuum Molding Machine uses heat, pressure, and vacuum technology to shape, laminate, bond, or cure materials inside a sealed processing chamber. During operation, air and moisture are removed before or during molding, allowing materials to consolidate more effectively and reducing defects such as bubbles, voids, and delamination.
The process typically includes:
Material loading
Vacuum chamber sealing
Air extraction
Heating cycle
Compression molding
Pressure holding
Cooling
Product removal
This process produces high-performance components with excellent mechanical properties and surface quality.
Application Areas
1. New Energy: Graphite/metal bipolar plates for hydrogen fuel cells, flow battery electrodes
2. Aerospace & Automotive: Carbon fiber prepreg components, glass fiber-reinforced structural parts
3. Consumer Electronics: Carbon fiber mobile phone cases, laptop shells, 3D glass fiber sheets
4. Functional Materials: Graphene thermal films, R&D and trial production of polymer composite materials
Technical Advantages
1. Precision Molding
Supports free programming of 5–10 stage pressure curves, enabling a stepped molding process of "low-pressure venting → medium-pressure filling → high-pressure densification."
Mold clamping repeat positioning accuracy reaches ±0.01mm, meeting stringent tolerance requirements for ultra-thin bipolar plates, precision housings, and similar applications.
2. Intelligent Control
Built-in library of over 1000 process recipes for one-touch recall, reducing mold change and adjustment time by 70%.
Real-time acquisition and recording of process curves for pressure, temperature, displacement, and vacuum level, supporting USB flash drive export and MES/ERP system integration for full lifecycle quality traceability.
3. Flexible Customization
Optional 2–8 zone independent temperature control modules precisely address temperature unevenness issues in large or irregularly shaped molds.
Pre-reserved standardized interfaces for automatic feeding, insert placement, robotic取件, supporting standalone automation or complete production line integration.
Configurable fully sealed stainless steel enclosure and HEPA purification units on demand to meet high-end cleanroom application requirements.
4. Full Lifecycle Service
Provides customer material testing and process parameter assistance with professional engineer support, lowering the barrier for new product introduction.
Modular layout of hydraulic circuits/electrical circuits/vacuum units for easy maintenance; standard fault self-diagnosis system with alarm information displayed directly on the touchscreen, improving maintenance efficiency by over 50%.
Project Parameters
| Item | TSPC-30T | TSPC-50T | TSPC-100T | TSPC-150T | TSPC-200T | TSPC-300T | TSPC-500T | TSPC-2000T |
| Mold closing force (kN) | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 5000 | 20000 |
| Hot plate spacing (mm) | 300 | 300 | 300 | 300 | 400 | 1000 | 1000 | 1100 |
| Master Cylinder Stroke (mm) | 300 | 300 | 300 | 300 | 400 | 1100 | 1100 | 1100 |
| Hot Plate Area (mm) | 300*300 500*500 | 300*300 500*500 | 400*400 500*500 | 400*400 500*500 | 500*500 600*600 | 600*600 2000*2000 | 800*800 2000*2000 | 1000*1000 2000*2000 |
| Hot plate Tem (℃) | 100-500 | 100-500 | 100-500 | 100-500 | 100-500 | 100-500 | 100-500 | 100-500 |
| Parallelism (mm) | 0.03 | 0.03 | 0.03 | 0.03 | 0.04 | 0.04 | 0.04 | 0.05 |
| Flatness (mm) | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.03 |
| vacuum degree (MPa) | -0.098 | -0.098 | -0.098 | -0.098 | -0.098 | -0.098 | -0.098 | -0.098 |
To meet various production requirements, the machine can be equipped with:
Servo-electric pressing system
Multi-zone heating control
Vacuum chamber customization
Water cooling system
Automatic loading and unloading
Robotic integration
Data acquisition system
MES interface
Industry 4.0 smart manufacturing solutions
Cleanroom-compatible design
The integrated vacuum system improves molding quality and minimizes manufacturing defects.
We can customize:
Press capacity
Table dimensions
Vacuum configuration
Temperature range
Automation level
Production line integration
Designed for long-term operation with high-quality components and robust structural engineering.
We provide:
Process consultation
Equipment design
Installation and commissioning
Operator training
Spare parts support
Lifetime technical service
CUSTOMIZED PRODUCTS
Custom equipment manufacturing: end-to-end solutions for your needs, empowering core competitiveness.
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