Automatic Installation Equipment for Energy Storage Liquid Tanks

Core Workflow

1. Container Auto Loading

An AGV delivers the container to the liquid tank installation station and automatically moves away after positioning, completing station handover.

2. Automatic Material Sorting

AGVs transport the positive tank, negative tank, and TPU bag to their respective installation stations, enabling orderly material buffering.

3. TPU Bag Preforming

●At the TPU bag station, a lifting platform is used. After an operator manually takes a bag, the platform rises, and the operator secures the bag edge around the guardrail to fully open the bag mouth.

●When the platform lowers, the TPU bag remains in a preformed, fully open state, ready for sleeving.

4. Intelligent Lifting & Sleeving

●The lifting device moves over the liquid tank. The inner hook set lowers and securely lifts the tank.

●The lifting device carries the tank to the preformed TPU bag. The outer hook set lowers, picks up the bag, and automatically sleeves it over the tank.

5. Precise Installation into Container

The lifting device transfers the sleeved tank to the designated position inside the container and completes fixation. The above steps are repeated until all tanks are installed.

6. Finished Product Offloading

Once all tanks are installed, an AGV removes the fully loaded container and proceeds to the next assembly cycle automatically.

Main Technical Features

1. Dual-Hook Lifting Mechanism

Independent inner and outer hook sets: one for gripping the liquid tank, the other for gripping and sleeving the TPU bag. This ensures smooth, coordinated motion without extra auxiliary devices.

2. TPU Bag Preforming Station

The lifting platform and circumferential guardrail ensure the TPU bag mouth is uniformly opened, providing an ideal shape for automatic sleeving and preventing wrinkles or misalignment.

3. Full-Process AGV Coordination

From container loading to finished product removal, AGVs handle material flow and product transport, enabling unmanned logistics integration.

4. Modular Layout

The liquid tank station, TPU bag station, and lifting device are independent, allowing flexible configuration of quantities and layout adjustments based on production capacity.

Application Advantages

1. Higher Efficiency

Automated sleeving and installation replace manual hanging. The cycle time per tank is reduced by over 40%.

2. Consistent Quality

Mechanical positioning ensures concentricity between the TPU bag and tank, preventing bag damage or tilting.

3. Operational Safety

Personnel are only involved in taking and fixing TPU bags, staying away from heavy lifting zones.

4. Flexible Adaptability

By changing hook fixtures, the system can accommodate different tank specifications and container sizes.