Automatic cover disassembly equipment integrates robot technology, machine vision, precise positioning and intelligent control, and is designed for the automatic installation and disassembly of battery pack covers, controller covers, precision instrument covers and other covers on production lines. The equipment replaces manual labor with multi-axis robots or special mechanisms to complete a full range of actions such as picking up, positioning, screwing/unlocking, placing, etc., and synchronizes with the production line beat in real time, aiming to realize unmanned, standardized, and data-driven assembly process, significantly improving efficiency and consistency, avoiding scratches, leakage, torque inaccuracy, and other quality risks due to manual work, and is widely used in large-scale manufacturing fields such as new energy, automotive, consumer electronics, and home appliances. It is widely used in new energy, automotive, consumer electronics and home appliance large-scale manufacturing fields.
PRODUCT DESCRIPTION
Workflow
In-position identification and cover preparation
The pallets containing the workpieces flow into the working position of the machine, and the absolute coordinates of the workpieces are determined by the fine-positioning mechanism or the machine vision for the secondary correction. At the same time, the cover to be loaded in the cover feeding unit is judged by vision or sensors to determine the type and position. The robot moves to the pick-up position and picks up the cover plate reliably by means of an adaptive gripper.
Precise assembly and intelligent fastening
The robot carries the cover plate to the top of the workpiece, and before fitting, the screw holes or clips can be precisely positioned at micron level by means of proximity vision to ensure perfect alignment. In case of screw connection, the servo-electric batch head will automatically tighten the screws according to the preset torque-angle-speed curve, and monitor and record the torque data of each screw in real time to form a traceable assembly data spectrum; in case of snap or rivet connection, it will realize a soft installation through force-control feedback to prevent structural damage.
Quality review and process reset
After the assembly is completed, an online inspection station can be integrated to detect the assembly segment difference, surface difference, gap and installation in place through vision or sensors, and upload all the data to the manufacturing execution system. The disassembly process is the opposite of this logic: the robot unlocks the fasteners sequentially, smoothly removes the cover with controlled force and trajectory, and places it in the designated position. Upon completion, the machine's mechanisms are reset and ready for the next cycle.
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