The flow battery carbon felt cutting line can efficiently perform pre-screening, slitting, thickness, and weight inspection of carbon felt for flow batteries.
The flow battery separator cutting line enables composite processes such as unwinding, alignment correction, cutting, and breathability testing of coiled diaphragms.
PRODUCT DESCRIPTION
1. Carbon Felt Cutting Line
This production line specializes in the raw material processing and precision cutting of porous carbon felt electrodes for flow batteries, covering the entire workflow from pre-inspection to finished product:
● Initial Screening and Pre-inspection: Supports rapid pre-screening of the entire carbon felt roll for visual quality and basic parameters.
● High-Precision Slitting and Cutting: Employs damage-free tension control technology to ensure the porous structure of the carbon felt remains uncompressed and undamaged during the cutting process.
● Online Thickness and Weight Inspection: Simultaneously measures the thickness and weight of individual carbon felt sheets before cutting. Data is automatically recorded and used for process feedback and quality grading.
● Post-Cutting Cleaning: Incorporates dust removal and debris cleaning processes to ensure electrode surface cleanliness, meeting the assembly requirements for battery stacks.
2. Diaphragm Cutting Line
This production line is designed for processing coiled ion-exchange membranes (diaphragms) used in flow batteries, achieving a continuous process from unwinding to inspection:
● Stable Unwinding and Precise Alignment Correction: Automatic unwinding combined with a high-precision alignment correction system ensures that the membrane material enters the cutting area in a consistent position and without wrinkles.
● Constant-Tension Feeding and Precision Cutting: Full-process closed-loop tension control, paired with a multi-station cutting unit, enables high dimensional accuracy in diaphragm slitting.
● Online Breathability Testing: Integrated dedicated breathability testing station allows for online or sampled testing of cut diaphragms, with automatic grading and sorting based on the results.
● Stacking and Interleaf Insertion: Supports automatic stacking and can insert protective interleaves between membrane sheets according to process requirements to prevent scratches and contamination.
3. Shared System Advantages
● Digital Process Management: Process parameters for the entire line can be set, stored, and traced, supporting one-click production changeover.
● Intelligent Sorting and Data Binding: Inspection data is bound to the ID of each material piece, enabling full quality traceability.
● MES Compatibility: Can interface with Manufacturing Execution Systems to enable work order issuance, production capacity statistics, and automatic generation of quality reports.
Project Parameters
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