This 3T leak test press machine is a high-precision integrated solution designed for the precision packaging and testing of ion exchange membrane modules or cell stack units, the core components of liquid flow batteries. It provides a stable press force of up to 3 tons to ensure uniform force and tight fit of membrane electrodes and flow field plates and other components during the assembly process. The equipment adopts full closed-loop servo control and millisecond pressure feedback system, which can control the press-fitting process with micron-level precision, effectively avoiding damage to sensitive and fragile membrane materials and sealing structures due to pressure or displacement deviation.
PRODUCT DESCRIPTION
The core value of this 3T hermeticity testing press is that it combines precision press-fit packaging with online hermeticity testing. Immediately after completion of assembly, the equipment can carry out non-destructive hermeticity testing with ultra-high sensitivity in the closed chamber, accurately identifying the smallest leakage points to ensure that each group of liquid flow battery cells has excellent hermetic integrity. This not only realizes “zero turnaround” production from encapsulation to quality inspection, which significantly improves production efficiency and product consistency, but also provides crucial process support to ensure the long-term operational reliability of the flow battery system and prevent electrolyte leakage.
Project Parameters
| Item | TSPD -2T | TSPD -10T | TSPD -20T | TSPA -50T | TSPA -100T | TSPA -200T |
| Nominal force (kN) | 20 | 100 | 200 | 500 | 1000 | 2000 |
| Airtightness test pressure (MPa) | 0–0.5 | 0–0.5 | 0–1 | 0–1 | 0–5 | 0–5 |
| Table spacing (mm) | 300 | 300 | 300 | 300 | 300 | 300 |
| Master Cylinder Stroke (mm) | 300 | 300 | 300 | 300 | 300 | 300 |
| Upper bench area (mm) | 600*300 | 600*300 | 600*400 | 600*400 | 700*700 | 1000*1000 |
| Lower bench area (mm) | 600*300 | 600*300 | 600*400 | 600*400 | 700*700 | 1000*1000 |
| Differential Pressure | As Required | As Required | As Required | As Required | As Required | As Required |
| Detection Pressure | As Required | As Required | As Required | As Required | As Required | As Required |
| Parallelism (mm) | 0.03 | 0.03 | 0.04 | 0.04 | 0.04 | 0.05 |
| Flatness (mm) | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 |
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