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Solid-State Battery Cell Hot-Press Forming Machine

The solid-state battery cell hot-press forming machine is mainly used for controlled heating, pressing, pressure holding, and forming of solid-state/semi-solid-state battery cells, electrode–solid electrolyte composite layers, stacked cell units, and small cell assemblies. It is suitable for material system screening, process window development, sample preparation, R&D validation, and pilot-scale small-batch production.

The equipment adopts a high-rigidity frame and precision guiding structure, combined with a servo electric cylinder or servo-hydraulic closed-loop pressure control, multi-zone temperature control, and a PLC-based automatic control system, enabling programmable control of key process parameters such as temperature, pressure, displacement, and time.

For different solid-state battery material systems, functions such as vacuum, inert atmosphere, low-dew-point environment docking, rapid cooling, online thickness measurement, automatic loading/unloading, and MES can be optionally added.


PRODUCT DESCRIPTION

Product Features


1. Precise Pressure Control
Supports multi-stage pressure profiles such as pre-pressing, stepped pressure increase, ramp pressure increase, constant-pressure holding, and gradual pressure release. Through pressure closed-loop control and displacement monitoring, the stability of the hot-pressing process is improved.


2. Uniform Temperature Control
The upper and lower hot platens are independently PID-controlled, with expandable multi-zone temperature control. While ensuring heating efficiency, it also takes into account temperature uniformity in the working area, and is equipped with independent over-temperature protection.


3. High-Rigidity Precision Pressing
Adopts a high-rigidity frame and precision guiding mechanism to improve platen parallelism and repeated positioning accuracy during loading, meeting the requirement for uniform pressure on large-area cells.


4. Process Data Traceability
Supports ≥100 process recipes, can record information such as pressure, temperature, displacement, time, batch, and alarms in real time, and supports historical curve query and data export.


5. Comprehensive Safety Protection
Equipped with multi-level safety measures such as safety door interlock, emergency stop, over-pressure, over-temperature, sensor abnormality, drive abnormality, and electrical protection.



Main Technical Parameters


ItemTechnical Parameters
Rated hot-pressing force0–300 kN, continuously adjustable
Pressure control accuracy≤ ±0.5% F.S.
Temperature rangeRoom temperature–200 °C
Temperature control accuracy±1.0 °C
Temperature uniformity≤ ±2.0 °C
Effective platen size300 × 300 mm
Opening/closing stroke0–150 mm
Platen parallelism≤ 0.05 mm / 300 mm
Control systemPLC + industrial touchscreen


Pressure rating, platen size, temperature range, stroke, and control configuration can all be customized according to cell dimensions and actual process requirements.



Applications and Customization


The equipment is suitable for sulfide, oxide, polymer, and composite solid electrolyte systems. It can be used for processes such as pouch/stacked solid-state cells, electrode–solid electrolyte composite layers, cell interface densification, interlayer bonding, pre-forming, and hot-press setting.

According to R&D, pilot-scale, and small-batch production requirements, functions such as vacuum hot pressing, inert atmosphere, low-dew-point environment docking, glovebox docking, pressure-holding cooling, online thickness measurement, high-precision displacement detection, automatic loading/unloading, MES interface, and host computer data system can be optionally added.

The equipment can be customized in terms of pressure tonnage, platen size, temperature control system, and automation solution according to cell dimensions, effective pressure area, target surface pressure, process temperature, pressure-holding time, and production cycle time.


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